Direct-from-factory advanced power electronics engineered for global automotive aftermarket, fleet electrification, and portable power demands.
Empowering the global automotive and consumer charging ecosystem through end-to-end R&D, advanced semiconductor topology, and robust manufacturing resilience.
Dongguan Caiku Electronic Technology Co. Ltd. is a premier high-tech enterprise specialized in producing world-class power adapters, high-voltage car chargers, electric vehicle (EV) charging stations, and high-frequency semiconductor components. Since our establishment in 2011, we have executed two comprehensive strategic and manufacturing upgrades. Today, Caiku operates as a large-scale integrated technology enterprise combining proprietary semiconductor innovation with precision automotive electronics manufacturing.
Caiku promises uncompromised quality control, strict zero-defect manufacturing protocols, and responsive B2B service for global automotive suppliers and importers.
Backed by over 20 structural and electrical patents across Europe, North America, and China, leading the frontier of high-frequency power switching.
Successfully commercialized across more than 100 countries and regions worldwide, delivering operational longevity under diverse grid standards and extreme climates.
Our dedicated engineering team releases 3 to 10 new high-efficiency power products monthly, reducing time-to-market for custom client configurations.
Analyzing Next-Generation Power Architectures: GaN, Super Si MOSFETs, Liquid-Cooled OBC Modules, and Mega-Watt Ultra Fast Charging Infrastructure.
As the automotive sector transitions from traditional 12V auxiliary power systems toward high-voltage 400V/800V EV architectures, car charger engineering demands extreme power density, ultra-high switching frequencies, and zero-compromise thermal protection. Dongguan Caiku Electronic Technology Co. Ltd. sits at the intersection of chip-level component innovation and automotive system integration.
| Architecture & Topology | Primary Component / IC | Efficiency Rating | Thermal Dissipation Strategy | Target Application Segment |
|---|---|---|---|---|
| Super Si (Super Silicon) DC-DC | Oss65r340df / Oss65r340FF MOSFET | 94.5% - 96.0% | High Thermal Conductivity Epoxy & Aluminum Heatsinks | In-Car Fast Power Delivery (PD 65W-100W), Compact Adapters |
| Gallium Nitride (GaN Fast Charge) | GaN Fast Switching Power IC | 96.5% - 98.2% | 3D Copper PCB Stacking & Graphene Thermal Pads | Multi-Port High-Wattage In-Vehicle Power Stations, Laptop Chargers |
| Liquid-Cooled On-Board Charger (OBC) | 6.6kW Dual-Directional OBC Module | 95.8% Peak | Active Liquid Cooling Circuit (Ethylene Glycol Loop) | Passenger EVs, Plug-in Hybrids (PHEV), Commercial E-Buses |
| Ultra-Fast DC Charging Station | 30kW - 600kW Split Modular Power Cabinets | 97.0%+ System Level | Forced Air Channeling & Liquid Cooled Cable Guns | Highway Supercharging Hubs, Commercial Logistics Fleets |
Our proprietary Super Si MOSFETs (such as the Oss65r340df TO252 and Oss65r340FF TO220F series) deliver up to 1/3 the cost of conventional GaN devices while maintaining exceptional high-frequency operation. This provides B2B clients an unbeatable cost-to-performance ratio for 65W-100W PD car chargers without sacrificing thermal efficiency.
Automotive-grade 6.6kW On-Board Chargers require extreme ruggedness against moisture, vibration, and heat. Caiku’s liquid-cooled OBC modules feature IP67 sealing, high-efficiency PFC loops, and fully isolated CAN-bus communication for seamless vehicle ECU coordination.
For high-capacity EV charging stations reaching up to 600kW, Caiku utilizes dynamic matrix power routing. This software-driven power allocation routes power modules dynamically based on real-time Battery Management System (BMS) requests, minimizing energy degradation and maximizing throughput.
Multi-Port Docking Station Hub
Compact Modular Power Dock
GA100W Power Electronics Unit
High-Density PCBA Architecture
75W In-Car Power Controller
75W Ultra-Compact Subsystem
In-Vehicle Wireless Charging Pad
Magnetic Induction Wireless Module
Inside Dongguan Caiku’s Vertically Integrated Manufacturing Campus: From Raw Copper Cable Extrusion to SMT Assembly and Network Analyzer Quality Verification.
To maintain full quality authority and supply chain resilience against global disruption, Caiku operates dedicated production bases controlling every fabrication phase. By eliminating reliance on third-party sub-assemblers for wire draw, chemical foaming, shielding, terminal crimping, and molding, we guarantee unmatched dimensional accuracy, signal fidelity, and mechanical durability across all car chargers and EV cables.
Cable Extrusion Workshop
Conductor Processing
Insulation Layering
Automated Terminal Crimping
Automated Harness Assembly
In-Line Electrical Testing
OQC Final Quality Audit
Universal Cable Tester
Vector Network Analyzer
High Purity Raw Materials
Conductor Extruding Machine
High Temperature Covering
Multi-Strand Wire Stranding
Precision Multi-Core Cabling
EMI Shielding Cable Braiding
Protective Outer Cladding
Automated Spool Winding
Connector Pin Assembling
Overmolding Injection Molding
Flex Relief Strengthening
Functional Stress Testing
Automated Packaging Station
Heavy Duty Extruding Machine
Automatic Chemical Foam Extruder
High-Speed Covering Machine
Heavy-Duty Stranding Machine
High-Precision Cable Braider
Multi-Axis Cabling Machine
High-Speed Winding Machine
Precision Injection Molding Machine
Automatic Terminal Crimper
Tailored charging hardware solutions designed to address the operational realities of automotive OEMs, commercial transport fleets, public EV infrastructure, and retail distribution.
In-cabin USB-C Fast Charging sockets (PD 45W - 100W), embedded magnetic wireless phone charging trays, and customized OBC modules engineered to meet strict automotive EMC/EMI specifications.
High-capacity 30kW - 600kW DC Superchargers paired with OCPP 1.6J / 2.0.1 smart management platforms, allowing operators to optimize multi-vehicle charging schedules and control peak grid charges.
Turnkey OEM/ODM product lines for global retail brands, featuring branded housing tooling, custom LED indicators, anti-scratch anodized aluminum finishes, and localized packaging solutions.
Mitigating market entry risks through certified quality control, multi-region grid compatibility, and complete international compliance coverage.
Every charging station and power component produced by Caiku complies fully with mandatory international standards including CE, RoHS, FCC, UL, KC, PSE, and CB testing requirements.
Our EV fast-charging units support universal standard protocols: OCPP 1.6J & OCPP 2.0.1 for remote billing and diagnostics, as well as ISO 15118 Plug & Charge and V2G (Vehicle-to-Grid) bidirectional energy flow.
Operating under strict ISO 9001:2015 quality frameworks and automotive-grade product validation protocols (EVT, DVT, PVT), maintaining a defective rate lower than 50 PPM.
A transparent, structured engineering lifecycle ensuring seamless collaboration from initial technical discovery to final mass shipping.
Definition of electrical topology, voltage ranges, connector types (CCS2, Type 2, NACS), dynamic load requirements, and industrial design parameters.
Rapid CAD prototyping, PCB layout design using Super Si / GaN chips, thermal heat sink simulation, and initial enclosure molding design.
Engineering and Design Validation Testing including thermal shock, high-voltage isolation, EMI/EMC chamber analysis, and drop testing.
Finalizing production molds, setting up automated SMT lines, fine-tuning terminal crimping machines, and Production Validation Runs.
Full-scale production, 100% automated burn-in testing, Vector Network Analysis, OQC final audit, and global export shipping logistics.
Addressing core engineering, manufacturing, and supply chain inquiries for international buyers and business partners.
Super Si (Super Silicon) components (such as our Oss65r340df and Oss65r340FF series) offer high switching frequencies comparable to Gallium Nitride (GaN) but at roughly 1/3 of the component cost. They allow for ultra-compact car charger enclosures with reduced heat dissipation and high conversion efficiency (over 95%).
Yes. Caiku provides end-to-end OEM/ODM services. Backed by our in-house engineering team releasing 3 to 10 new product designs per month, we handle custom mold creation, PCB schematic redesign, firmware modification (such as custom OCPP integration), branding, and custom packaging.
Our EV chargers feature multi-tiered safety systems including Overvoltage Protection (OVP), Overcurrent Protection (OCP), Over-Temperature Protection (OTP) with real-time sensor loops, Short Circuit Protection (SCP), IP55/IP67 weatherproofing, and Type A + DC 6mA residual current protection (RCD).
We enforce a strict zero-defect quality protocol. Our production facilities utilize fully automated chemical foam extruders, universal cable testers, vector network analyzers, high-speed cable braiders, and automated SMT systems. 100% of finished units undergo OQC testing and burn-in before export packaging.
Explore our extended series of fast chargers, power banks, component MOSFETs, and heavy-duty electric vehicle charging stations.
Caiku Electronic
